Track Record

Project Experience

AXYCAD delivers reinforced concrete packages and civil engineering works across transport, highways, water and utilities, energy, data centres, industrial and building sectors. Our leadership and delivery team bring close to two decades of hands-on experience managing complex RC programmes on major UK infrastructure — from HS2 viaducts and highway flyovers to settlement tanks, substation foundations and commercial builds. The specialist reinforcement, formwork and concrete teams who delivered those projects now form part of AXYCAD's operational model.

£40m+
FRC packages delivered
5,000+
Tonnes of rebar fixed
28,000+
m³ concrete placed
380+
Individual casts
Viaduct Substructure — FRC Package
HS2Transport
Viaduct Substructure — FRC Package

3 abutments and 55 piers forming the substructure of a major viaduct. High-volume reinforced concrete programme requiring proprietary formwork cycling, large continuous pours and full ITP documentation.

Rebar3,443 tonnes
Concrete22,179 m³
Casts381
Duration20 months
Largest single pour: 1,512 m³

What was delivered

  • High-volume RC works across abutments and 55 piers
  • Proprietary formwork cycled across 55 pier locations
  • Large-volume continuous pours (up to 1,512 m³)
  • Full ITP pack and handover documentation
Overbridges, Underpass & Structures
HS2Transport / NEC / Live
Overbridges, Underpass & Structures

Multi-structure FRC package covering overbridges, culverts, a footbridge and a full underpass. Full reinforced concrete delivery with temporary works design, commercial management and structured handover across all structures.

Structures4 bridges, 4 culverts, 1 footbridge
TWD Packages36+
ContractNEC
StatusComplete

What was delivered

  • Full lifecycle FRC delivery across multiple structures
  • 36+ TWD packages designed and managed
  • Scope expansion absorbed without programme disruption
  • Design changes integrated through live programme
  • Underpass delivery within expanded package
Overbridge — FRC Package
HS2NEC3 Option B / 280 days / Complete
Overbridge — FRC Package

Full FRC package covering both abutments, wing walls at 4 corners, piers, deck with precast beams and associated culvert works. Achieved GOOD safety rating on completion.

ContractNEC3 Option B
Duration280 days
StatusComplete
Safety RatingGOOD

What was delivered

  • Full FRC across both abutments and wing walls
  • Wing wall pile cap construction at all 4 corners
  • Pier construction and deck with precast beams
  • Culvert works delivered within the same package
  • Crane operations and edge protection managed throughout
Flyover & Retaining Wall
National HighwaysNEC Option B / £5m+ / Complete
Flyover & Retaining Wall

Full FRC package for a flyover structure on a live carriageway carrying over 10,000 vehicles per day, plus 1,000 m RECO retaining wall (2,672 panels) awarded separately on the strength of delivery performance. Concrete works executed within single night road closures using bespoke temporary works designs and own shuttering systems.

ClientNational Highways
ContractNEC Option B
Value£5m+
SafetyZero Harm
RECO wall awarded mid-project due to client satisfaction — zero inert waste to landfill

What was delivered

  • Full FRC package on live carriageway with night closures
  • 1,000 m RECO wall — 2,672 panels, 57,478t imported material
  • Bespoke TWD and own shuttering systems throughout
  • Bridge bearing installation and beam supervision added to scope
  • Programme reduced — time and cost savings delivered
  • Zero inert waste to landfill through early waste stream planning
Settlement Tanks — FRC (Site A)
Water6 Weeks / Complete
Settlement Tanks — FRC (Site A)

2No FSTs — hoppers, base slabs and ring beams. 300 mm slabs at 7.5°, conical hopper formwork, radial rebar layout and metal waterstop installation.

Structures2No FSTs
Duration6 weeks
Slab Thickness300 mm @ 7.5°
StatusComplete
Resources: lead carpenter, QE, 2 carpenters, 3 steel fixers, 5 concrete finishers

What was delivered

  • 2No circular FSTs constructed in cofferdams
  • Bespoke timber formwork for conical hoppers
  • Radial rebar layout and fixing
  • Concrete placement to sloping bases
  • Metal waterstop installation
  • Ring beam completion
Settlement Tank — FRC (Site B)
Water16 Days / Complete
Settlement Tank — FRC (Site B)

1No PST — hopper, base slab, ring beam and mass concrete benching. 5 sequenced pours with pre-fabricated cylinder formwork crane-installed on site.

Structure1No PST
Duration16 days
Pours5 (sequenced)
StatusComplete

What was delivered

  • Pre-fabricated formwork crane-installed on site
  • Steel fixing in planned sequence
  • 5 sequenced concrete pours
  • Radius edge formwork for curved elements
  • Integration with precast wall panels

Sectors

Industries We Serve

Transport / Rail
Transport / Highways
Water & Utilities
Energy & Substations
Data Centres
Industrial
Buildings

Have a Package to Discuss?

Whether it's an FRC package, a temporary works challenge or a full reinforced concrete programme — we'd like to hear about it.